Building the
RX-8!
Follow the sequence & events
as the car is built from a body to a pro racecar

The body began it's trip to the USA after being pulled
from the Mazda assembly line in Japan, crated, shipped and delivered
Mazda's warehouse in Olive Branch, Mississippi located just south of
Memphis, Tennessee.

Mazda's Warehouse in Olive Branch, Mississippi

February 2004
In February
2004, I loaded up the body for the trip to our home base in Texas and
having briefly viewed the construction without any suspension, drive
train and interior, I was excited about the potential and how this new
car was going to look once completed.
The original
plan (which included Mazda Motorsports Development in Irvine, CA) was to
build a new "All Motor" RX-8 racecar. Since the RX-8 is normally
aspirated we felt this would be good for Mazda, the NHRA and the class.
The rules for 2004 (in my opinion) indicated that the class was going to
be very competitive based on 2003's results and considering the success
this team had in 2003, we believed in our decision and prepared to move
full speed ahead. Having a new RWD (Rear Wheel Drive) RX-8 in the "All
Motor" class was an exciting idea which we believed would have had great
marketing potential.
Once it was off
loaded and in our shop, it was transferred onto a lift, planning began
immediately to determine a time frame, what would be needed in addition
to how the car could be constructed and a budget. Building a brand new
racecar with a brand new body (shell, 4 doors, a hood and a trunk)
appeared as if it was going to make life easy as we could literally use
the same drive train, wheels etc that we knew was a good combination.
The only difference being the RX-8 has an Independent Rear Suspension
and the RX-7 had a solid axle, the wheel base was going to go from 97
inches to 106 inches and far more aero dynamic than the RX-7.
Realizing the
importance of being "legal" and staying with the rules, I removed the
complete rear end from the RX-7 and simulated the location under the new
body. Clearly, securing a solid rear end presented a challenge as
the original mounting points could not be used. I elected to engage the
NHRA with pictures, measurements, drawings and explanations and proposed
modifications (which I believe would have given this car an unfair
advantage) but a compromise could not be reached and so I had to decide
what to do next. I did not believe the expense of purchasing a sub-frame
and the IRS was worth it, having a custom 6.14 rear end gear and spool
manufactured for the Mazda differential let alone the R&D in IRS
geometry, shocks and springs was worth it. What was I going to do with
the body? That was the million dollar question.
During this
time, I purchased all of the main items needed to complete the car which
included the front and rear bumpers, head lights, tail lights door
latches and door handles.

In March, our
2004 NHRA Sport Compact series began with the hope of continuing where
we left off in 2003. Plagued by a mechanical failure after qualifying #1
at the season opener in Fontana, CA followed by a poor performance in
Moroso and then the May 4th season ending crash in Englishtown which
severely damaged the car left the team "high and dry". Unfortunately,
the RX-7 was so badly damaged, the right front strut tower was pushed
back 9 inches behind the left side so we scrapped the car and
concentrated on what to do with the RX-8.

After consulting
with Mazda, my sponsors and Tito's Chassis Shop, the decision was made
to change classes and move up to the Modified class. I loved this sport
so much, I felt like this was a logical choice and developed a plan
which was named:
PROJECT RX-8
The following are the
articles and updates as they were written during the coarse of the
construction.
May 20, 2004.
Following my May
2nd, 2004 accident in Englishtown, my vaunted RX-7 was damaged beyond
repair and where no compromise was reached regarding the "All Motor"
rules, we have decided to build a 2004 Mazda RX-8 Modified/Pro Outlaw
RWD class car.
Steve Sanders at Mazda Motorsports Development has approved this move
from Mazda's marketing perspective as have my current associate product
sponsors:

After unloading the car
and placing it on a large dolly, we moved it into the shop. I was
totally struck by the immaculate condition of this brand new facility. I
could not help notice a couple of cars in the shop and the attention to
detail. I was very impressed by what I saw. The chassis construction are
like a work of art. I am totally convinced that I will have a safe and
competitive racecar built.
Since this would be the
very first RX-8 modified in this manner, together we reviewed the "real
thing" as opposed to drawings and pictures. It did not take Tito and I
long to agree that since we had the room and the stock floor was
relatively flat, a Chassis meeting SFI Spec 25.1D. will be built. This
choice will permit me, the driver to be totally encapsulated within the
main cage providing maximum safety and permit running quicker that 7.49
second ET's.
I could tell immediately that Tito's mind and heart was going to
make this one hell of a racecar . He was as excited as I was about this
beautiful RX-8. Having never met this man previously, I can honestly say
that I have total faith in his ability and commitment. Thanks to my
friend Jesus Padilla for "steering" me to this chassis shop.
Stay tuned for more details as they become available and thanks to
the hundreds of rotary fans for their encouragement and support.
Together, the alliance of this race team with Kilo Racing and Tito's
Chassis Shop will become a force to be reckoned with.
On a personal note, I thought the All Motor project was exciting.
This new Modified RX-8 project is rejuvenating me like nothing else. I
can't wait to see the end result and drive this beast.

July 22, 2004.
On the return flight from the Las Vegas event sponsored by "Turbo
by Garrett", I reflected on the number of racers and fans alike that
inquired about the status of the new RX-8. I am delighted to provide an
update that includes some new pictures.
As you all can imagine, I am really excited about this project and
as a result, I am in constant contact with Tito at Tito's Chassis Shop.
From our conversations, I can tell you that the progress is great.
The majority of the 3/4 chassis has been constructed and Tito has
spent a tremendous amount of time with a special tool that "Removes"
spot welding used by most car manufacturers to assemble the body parts
to remove most of the unnecessary metal that will not be required in the
racecar and left with just the "skin".

The entire rear end has been cut out
to accept the "Back Half" with just the floor remaining for the time
being. Currently, the floor is "holding it all together" and will be
removed all the way up to the fire wall once the body is placed onto the
chassis. That is expected to happen soon.

Fortunately, the rules revisions at mid season will permit us to
replace the entire stock floor with aluminum panels, thus making the
construction a lot easier plus the fact that the transmission will be
able to be removed with ease once the car is complete and in
competition.

Additionally, we will be using a one
piece fiberglass front nose and rear bumper to reduce weight and make
servicing the car a lot easier in the future. Stay tuned for more coming
soon.

July 22, 2004.
On the return flight from the Las Vegas event sponsored by "Turbo
by Garrett", I reflected on the number of racers and fans alike that
inquired about the status of the new RX-8. I am delighted to provide an
update that includes some new pictures.
As you all can imagine, I am really excited about this project and
as a result, I am in constant contact with Tito at Tito's Chassis Shop.
From our conversations, I can tell you that the progress is great.
The majority of the 3/4 chassis has been constructed and Tito has
spent a tremendous amount of time with a special tool that "Removes"
spot welding used by most car manufacturers to assemble the body parts
to remove most of the unnecessary metal that will not be required in the
racecar and left with just the "skin".

The entire rear end has been cut out to accept the "Back Half" with
just the floor remaining for the time being. Currently, the floor is
"holding it all together" and will be removed all the way up to the fire
wall once the body is placed onto the chassis. That is expected to
happen soon.
Fortunately, the rules revisions at mid season will permit us to
replace the entire stock floor with aluminum panels, thus making the
construction a lot easier plus the fact that the transmission will be
able to be removed with ease once the car is complete and in
competition.
Additionally, we will be using a one piece fiberglass front nose
and rear bumper to reduce weight and make servicing the car a lot easier
in the future. Stay tuned for more coming soon.

August 9, 2004.
I am delighted to report that the Project RX-8 is now beginning to
resemble a beautiful racecar thanks to all the hard work of Tito's
Chassis Shop.
I am deeply grateful to Tito and the fantastic progress. In just
weeks, as a result of the long days Tito is working, the light is now
very clear at the end of the tunnel.
During the Sport Compact event at the Texas Motorplex this past
week end, I proudly showed some of the latest pictures I had of the
chassis and the Strange modular rear end connected to the 4-link.
Everyone asked, "Where is the body". Well, here it is in the raw.

I would like to take this opportunity to thank all the racers and
fans for their moral support and encouragement this past week end. It is
so rewarding to know just how many people express interest in this
project.
As you might tell from the latest pictures, we are not far off our
schedule. Just as soon as I have more information, I will post it along
with more pictures.
Thanks to Carlos Rivera for providing an artists impression of what
is to come. We have not decided on colors at this time. However, the
design, pending a primary sponsor design and colors is close to what I
have in mind at this time and is subject to change. Stay tuned for
another update soon.

September 1, 2004.
WOW. The RX-8 is rolling on its own wheels.
Thanks again to Tito for his commitment to this project. Following
the long delay caused by hurricane Charlie which left Toto's shop
without electricity for over a week, we are making great progress.
As you can see in the latest pictures, the car is now at a point
where is rolling on it's own Weld Wheels and Mickey Thompson tires.
The body will be completed in the days to come. The rear door skins
will be welded in place and the doors hinged. The front fiberglass
one-piece nose will be mounted as will the rear fiberglass bumper and
deck lid. The next step will be the positioning the mid plate in order
to secure the Trick Titanium bell housing and build the transmission
mount.
As you might tell from the latest pictures, we are not far off our
schedule. Just as soon as I have more information, I will post it along
with more pictures.
Next Thursday or Friday, I will fly down to Florida and be "fitted"
into the car to position the custom seat, pedals, steering wheel and
parachute lever. This will be my first opportunity to see the car and I
can't wait. This entire process has been like having blind date and a
long distance relationship all in one. All I have seen is pictures but I
am certain I will be pleasantly surprised and "Fall in love" with the
new car. Stay tuned for more pictures coming soon.

September 9, 2004
FINALLY, I will have the opportunity to see, touch and feel the new
RX-8. I fly down to Florida for the week end with a bunch of parts and
we will locate the pedals, steering wheel, seat and parachute lever.
Thankfully, the last hurricane was not as disruptive and the
project continues with only a few days on hold.
The progress is great. The rear door skins, unbeknown to us, are
made of aluminum. This posed a real challenge to secure as the original
plan was to weld them in place. Tito manufactured and secured the skins
to a small frame are now firmly in place and will be permanently
"closed".
Time permitting, we will attempt to locate the parts I am taking
with me such as gauges, shift light, ECU, ignition module etc.
No doubt, I will be taking a few more pictures which I hopefully
will be able to post some time next week.
Stay tuned for what I am sure will be a great update.

September 13, 2004.
The anticipated flight this past Friday from Dallas Fort Worth to
Orlando could not come sooner for me. I have been so anxious to see the
teams new RX-8.
My good friend Jesus Padilla picked me up at the airport; we
stopped off at his shop to pick up the new 10-spline input shaft for the
transmission and then drove out to Tito’s shop.

I was grinning from ear to ear the moment I laid eyes on Tito’s
creation. What a beautiful sight. From the concept Tito had from the
beginning, the sheer beauty of his workmanship and the attention to
detail are things I have not seen in a very long time. In a few short
words, his work is absolutely outstanding.
There is no question this RX-8 will be a serious contender in the
Modified class.
As you can see in new pictures, the car will retain the OEM
dimensions. The stock wheel base of 106 inches and no body flares. The
only non OEM parts will be the fiberglass nose, hood and rear bumper. It
will even have a “sun roof”.

Under the body which is literally just the skin, is the 25.1D funny
car cage, the OEM fire wall minus the area removed for the titanium bell
housing including all the sock material to just past the strut tower
that supports the new front suspension.
The only challenge
we will be confronted with will be the exhaust header and turbo charger
mounting. Since the RX-8 in its OEM configuration is normally aspirated,
the front of the car between the frame rails is not as wide as its
predecessor; the turbo charged ’93 RX-7.
Our mission this
past week end, all of which were completed was to locate the engine/bell
housing mid-plate, shifter, pedals, parachute lever, gauges, electrical
relays and switches, fuel and water pumps, radiator, data logger, ECU
and ignition components.
Tito will now design and build the transmission slider and mounting
frame. The progress to this point permitted us to take measurements for
the new drive shaft which was ordered today.
The highlights of the week end were weighing the car in its current
state which is a mere 1400 lbs including the driver, rolling it out of
the shop to take the latest pictures and sit behind the steering wheel
and “imagine” what the first pass might feel like.
My sincere appreciation goes out to Tito at Tito’s Chassis Shop for
staying the course considering all that has happened over the past month
which includes two hurricanes, curfews, no running water and no
electricity.

September 27, 2004.
Once again, the project is delayed. This time by hurricane Jeanne.
For the fourth time in 6 weeks the project has been delayed. The
damage to Tito's shop this time was a little more than caused by the
previous hurricanes. High water levels, a damaged shop door and as in
all the other storms, power was lost for several days.
Power was restored today which will permit the remaining sheet
metal to be fabricated. The good news is that all the fiberglass work is
complete as are many of the remaining small, time consuming items.
I am also pleased to announce this teams association with TiAL
Products. The RX-8 will be fitted with TiAL Blow Off Valves and
Wastegates to control and protect the Turbo. Additional information will
follow in the next week or so.

October 12, 2004
All the major construction is complete.
I am very pleased to report that the construction of this fantastic
new car is compete. All of the custom fabrication that has been done is
simply a work of art and I know the reaction is going to be great when
everyone has the opportunity to see it in person.

The remaining items left to complete are the custom exhaust
manifold to support the HUGE turbo thanks to the support of Precision
Turbo and the waste gates thanks to the support of TiAL Products. After
that the only remaining items are the plumbing, wiring and paint.
The custom header and intake will be manufactured by El Gato
Performance in Florida. My good friend Jesus Padilla will pick up the
car from Tito's Chassis Shop and deliver it to El Gato's on Thursday. I
will post the new pictures just as soon as I have them. Stay tuned.

November, 2004
We are planning to transport this RX-8 back to Texas. SOON.

Thanks to this man, Hector (Tito) Medina, owner of Tito's Chassis Shop
in Lake Hamilton, Florida for his skill, patience and tenacity, working
through 4 hurricanes, the project is very close to completion.
With the construction now
completed, the trip to Florida to see and pick up the car is coming
soon.
Due to attending the SEMA show in Las Vegas this week, we plan on
making the trip in the very near future, possibly as soon as November
5th.
The remaining items are the plumbing, wiring and paint. The team is
considering completing these items and, weather permitting in north
central Texas, we may opt to begin testing before painting. We will keep
you posted on this progress.

November 17, 2004.
The RX-8 is back in Texas for the final stages of construction.
We traveled to Florida on November 12th to pick up the long awaited
project. To see the car "all together" for the first time was awesome.
The MONSTER Garrett turbo from Precision Turbo was mounted to the
fabricated exhaust manifold which, due to space limitations, is located
in front of the engine. Equally impressive is the 4" down-pipe which
exits between the right front wheel and fender.
Due to the turbo location, Tito spent the entire day relocating the
gas tank, radiator and water pump. We saw the remarkable skill and
ingenuity of Tito at work to make these modifications. He is truly a
master at building racecar's.
We loaded the car into the trailer along with the OEM bumpers,
fenders, hood and other parts and headed over to my good friend Jesus
Padilla's Kilo Racing shop to pick up the newly prepared 13B Cosmo
Engine. By the look of the motor and by Kilo's comments, I believe we
will have good horsepower.
After a great Latin lunch at a local restaurant in Orlando, we hit
the road and 18 hours later, the RX-8 was "home".
That same Sunday the car was unloaded and in the shop, I completely
disassembled the car down to the bare chassis and body to prepare it for
some final body work and painting.

Thanks to my very good friend Tommy Meyer who owns, builds and
restores experimental airplanes. Tommy came over to the shop on Sunday
morning and advised me on how best to prepare all the 4130 tubing and
aluminum. To my surprise, Tommy offered to take ALL the aluminum "sheet
Metal" pieces, and the fiberglass front end and paint them for me in the
paint booth at his hangar. What an offer.
Not wasting any
time, we purchased all the painting materials and to date, 3/4's of the
chassis is primed. Thanks to Tommy's help, we should have the painting
completed in another two weeks at the most. From that point, I will
begin assembling again and the focus on the wiring and plumbing .
Stay tuned for more pictures and updates.

December 1, 2004.
Down the home stretch for this project.
The final stages of the building of this new racecar are well
within sight. The planning and the work performed over the past few
weeks has been rewarding.

After the entire car was disassembled, I cleaned up and prepared all of
the tubing and inside of the body for paint. First, all the tubing was
primed with zinc chromate and the I painted the inside a light grey.
All of the interior sheet metal pieces were stripped of their
plastic protective coating, cleaned and the etch primed by my good
friend Tommy Meyer over at his hangar. There were a lot more pieces than
first met the eye, especially when they were all laid out on tables all
in a row.
A couple of days later, they were painted the same light grey. The
finish on these pieces are fantastic.
The long week end
following Thanks Giving were spent reassembling as all of the grey was
complete. Fitting and riveting all the metal back into place was like
building a puzzle .
Additionally, all of the suspension, brake lines and engine were
installed along with the radiator, gas tank, fuel pump, water pump,
exhaust manifold and turbo. With all this in place, we could now
concentrate on the inlet manifold and begin the wiring.
I am currently working with Hogan Racing Manifolds for the intake .
The majority of the wiring has been completed with the exception of
the injector harness and data logger.
Stay tuned for more pictures and updates.

December 22, 2004
Almost completed.
I am delighted to inform all of my associate sponsors, fans and
racers that the car will be completed and ready to compete in the 2005
season which begins April 2nd in Florida. The car is currently being
painted which I expect it to be completed by weeks end. Once I have the
car back at the shop, final assembly will begin.
I do not anticipate the completion date to be later than the end of
January 2005 considering all of the holidays are just ahead.
Although the bell housing certification had not expired, it has
been sent back for recertification so that it will not expire mid
season. I am also delighted to welcome the guys from Pro-Jay on board.
They will be providing the intake and throttle body that will direct all
of the fuel and air into the engine. Encouraging is the fact that
Pro-Jay have similar product on some of the fastest 13B rotary powered
cars around. Hopefully, we will propel this new car to the top of the
list with the fastest 13B in class.
We are also working on some very trick parts for the car. All the
Rotary gear heads need to stay tuned as we will be introducing some very
modern, state-of-the-art, technologically advanced parts to the rotary
community. These 13B parts will be tested, tried and proved and only
then introduced.
Preliminary plans for testing are to travel to Florida where the
car will be set up by Tito’s Chassis shop and then it will pay a visit
to Central Florida Turbo for some chassis dyno tuning. At this point,
the car will be ready to visit a track. We are very excited that this
project has come such a long way in such a short period of time thanks
to all of the people who have supported us. We continue to be extremely
optimistic about the anticipated performance of this new car. We feel we
are going to "raise the bar" another notch.
I would also like to wish everyone a Merry Christmas and a Happy
and Prosperous New Year.
Stay tuned and be safe.

January 2, 2005
Reassembly is well underway.
Although I selected the same color yellow as the RX-7 was painted,
I have to say that the RX-8 is simply stunning in this yellow. Once the
graphics and trim have been completed, I believe this car will be
stunning.
We picked up the car from Mr. Car Shine body shop where it was
prepared and painted last Wednesday. I was totally impressed by the
quality of their work. One of the challenges for Mr. Car Shine was
filling the hole that would have been the sun roof. Now you would never
know.

I have to say that putting all the peaces together and in place for
the final time is rewarding. Actually fitting the wing, parachute and
Lexan just made it look like it go fast.
Happy New Year everyone. Stay tuned and be safe.

January 14, 2005
Anticipation, excitement and anxious!

Although these are the words that best describe this teams mood, we
are all waiting for the final items and details to come together so that
we can plan the trip to Florida.

The one thing that was really making me anxious the entire time
during the assembly of the car was, how much did the car weigh? Well, we
put that issue to bed last Saturday when Chris Ott came over with Rotary
Performance's scales.
Without oil, water and ice, we put a full 5 gallon fuel jug in the
car plus a few other "ballast" items to simulate a worst case scenario,
I climbed in and to our surprise and joy, it came in at 1937 lbs. That
is 63 lbs under the 2000 lb minimum. Without any spring adjustment it
was very close to 50/50 weight distribution. The LR was the heaviest
corner so with careful positioning of a few items that can be relocated,
we should be able to achieve a 51/49 distribution.
This coming week, we should have the graphics completed and then we
will apply all of our product sponsors signage. They will be: Mazdaspeed, Mazda, Rotary Performance, Mickey Thompson, Weld Racing,
NGK, K&N, MicroTech, Decals Plus, Innovative Motorsports, Precision
Turbo, Tito Chassis, Kilo Racing, Central Florida Turbo and Idemitsu.
Once all that is complete and the weather here in Texas cooperates,
we will take the car out and take what should be the final pictures to
post and close the book on the "Project RX-8" page and then start
another with testing information and then the 2005 NHRA Sport Compact
Drag Racing Series events. Stay tuned and be safe.
